How does the leather splitting machine achieve efficient and accurate multi-layer cutting?
Publish Time: 2025-01-19
The leather splitting machine is a mechanical device specially used to cut a whole piece of leather into multiple layers. It is widely used in leather making, shoe making, clothing, luggage and other industries. Efficient and accurate multi-layer cutting can not only improve production efficiency, but also ensure product quality.1. Accurate feeding systemAutomatic feeding device: Equipped with an automatic feeding device to ensure that the leather enters the cutting area smoothly and evenly. Common feeding methods include roller feeding and vacuum adsorption feeding.Tension control: Through the tension control system, ensure that the leather maintains a constant tension during the cutting process to avoid relaxation or stretching, which affects the cutting accuracy.2. High-precision cutting equipmentTool quality: Use high-quality tools such as diamond knives or high-speed steel knives to ensure the sharpness and durability of the tools.Tool adjustment: Equipped with a precise tool adjustment device, the tool's inclination angle and cutting depth can be fine-tuned to ensure that the thickness of each layer is uniform and consistent.Tool cooling system: During high-speed cutting, the tool will generate a lot of heat. Equipped with a cooling system can extend the tool life and maintain cutting accuracy.3. Advanced control systemCNC system: The CNC system (CNC) is used to realize automatic control through preset cutting parameters and paths to ensure the stability and repeatability of the cutting process.Human-machine interface: Equipped with an intuitive human-machine interface (HMI), operators can easily set and adjust cutting parameters such as cutting speed, cutting depth and number of layers.Real-time monitoring: Through sensors and cameras, the cutting process is monitored in real time, the cutting effect is detected, and abnormal situations are discovered and handled in time.4. Multi-layer cutting technologyOne-knife multi-layer cutting: By optimizing the coordination of the tool and the feeding system, one-knife multi-layer cutting is achieved to improve cutting efficiency. For example, a composite tool or a combination of multiple tools is used to cut multiple layers at the same time.Layered cutting: For occasions where the thickness of each layer needs to be precisely controlled, the layered cutting technology is used to cut layer by layer to ensure the thickness of each layer is consistent.Cutting parameter optimization: According to the material and thickness of the leather, the cutting speed, tool speed and cutting pressure are optimized to improve the cutting quality and efficiency.5. Environmental and safety controlWorking environment: Maintain constant temperature and humidity to prevent leather from deforming due to environmental changes and affecting cutting accuracy.Safety protection: Equipped with safety protection devices such as emergency stop buttons, safety doors and protective covers to ensure the safety of operators.6. Product quality inspectionThickness detection: During or after cutting, the thickness of each layer is detected by a thickness detection device (such as a laser thickness gauge or an ultrasonic thickness gauge) to ensure that it meets the requirements.Surface smoothness: Check whether there are defects such as cut marks and cracks on the surface of the leather after cutting through a surface smoothness detection device.Automatic sorting: Automatically sort qualified and unqualified leather according to the test results to improve production efficiency and product quality.7. Maintenance and careRegular inspection: Regularly check the sharpness and wear of the tool, and replace or sharpen the tool in time to ensure cutting accuracy.Cleaning and maintenance: Regularly clean the cutting area and feeding system to prevent dust and debris from affecting the cutting effect.System calibration: Regularly calibrate the control system and sensors to ensure the accuracy and stability of the system.The leather splitting machine achieves efficient and accurate multi-layer cutting of leather through precise feeding system, high-precision cutting equipment, advanced control system, multi-layer cutting technology, environmental and safety control, product quality inspection, maintenance and upkeep, etc. The application of these technologies not only improves production efficiency and product quality, but also reduces production costs, bringing significant economic benefits to industries such as leather, footwear, clothing and bags.
