How does the leather splitting machine achieve efficient leather stratification?
Publish Time: 2025-02-20
The leather splitting machine is a key equipment in leather production. Its working efficiency and stratification accuracy directly affect the quality of finished leather and the utilization rate of raw leather.1. Working principle and structureThe working principle of the leather splitting machine usually involves a circular motion belt knife splitting mechanism, which squeezes the leather to move to the blade of the moving belt knife through the flower roller and the ring roller to achieve the stratification of the leather. The machine structure may vary depending on the model and manufacturer, but the working mechanism and working principle are roughly the same.2. Factors for achieving efficient stratificationFeeding rubber roller pressure adjustment: The leather splitting machine is usually equipped with an adjustable feeding rubber roller to control the feeding speed and pressure of the leather during the splitting process. According to the thickness, softness and hardness of the leather, the operator can adjust the pressure of the feeding rubber roller to ensure that the leather passes through the splitting machine smoothly and evenly. Appropriate pressure adjustment helps to reduce the deformation and damage of the leather during the splitting process and improve the stratification efficiency.Thickness adjustment handwheel: The leather splitting machine is usually equipped with a thickness adjustment handwheel to adjust the thickness of the leather after splitting. By pushing the thickness adjustment handwheel forward or backward, the layering thickness of the leather can be accurately controlled. Accurate thickness adjustment helps to improve the layering accuracy and yield rate of the leather.Band knife sharpness and angle: The band knife is a key component of the leather splitting machine, and its sharpness and angle directly affect the layering efficiency and layering accuracy. A sharp band knife can cut the leather quickly and accurately, reducing resistance and energy consumption during the layering process. A reasonable band knife angle (such as the ratio of the upper sharp angle to the lower sharp angle) can ensure that the leather is evenly stressed during the layering process and reduce the layering error.Feeding speed and feeding method: The feeding speed of the leather splitting machine can be controlled by adjusting relevant parameters. An appropriate feeding speed helps to ensure that the leather is evenly stressed during the layering process and reduce the layering error. The feeding method also affects the layering efficiency. For example, the use of an automatic feeding system can reduce manual operations and improve the layering efficiency.Safety protection mechanism: Leather splitting machine is usually equipped with safety protection mechanisms, such as emergency stop button, alarm system, etc., to ensure safety during operation. These safety protection mechanisms help reduce downtime caused by operating errors or equipment failures, thereby improving the efficiency of layering.3. Strategies to improve layering efficiencyChoose the right leather splitting machine model: Choose the right leather splitting machine model according to production needs and leather type. For example, for thin and soft leather, you can choose a splitting machine with high-precision adjustment and automatic feeding functions.Regular maintenance and care: Regularly maintain and care the leather splitting machine, such as cleaning the belt knife, checking the wear of the feeding rubber roller, etc., to ensure the normal operation of the equipment and extend its service life. Timely maintenance and care help reduce equipment failures and downtime, and improve layering efficiency.Optimize the operation process: Develop reasonable operation procedures and standardized operating instructions to ensure that operators follow the correct steps and methods during operation. Improve the skill level of operators through training and guidance, so that they can operate the leather splitting machine proficiently and improve layering efficiency.Use advanced control systems: Using advanced control systems (such as PLC control systems) can realize automatic control and intelligent monitoring of leather splitting machines. These control systems can monitor the operating status and layering accuracy of the equipment in real time, and automatically adjust relevant parameters as needed to improve layering efficiency and yield rate.In summary, the leather splitting machine achieves efficient leather layering through key factors such as reasonable feeding roller pressure adjustment, precise thickness adjustment handwheel, sharp belt knife and reasonable angle setting, appropriate feeding speed and feeding method, and perfect safety protection mechanism. At the same time, the layering efficiency and yield rate of the leather splitting machine can be further improved by selecting suitable models, regular maintenance and maintenance, optimizing operating procedures, and adopting advanced control systems.
